The Casting Process
In a clean room, the acrylic monomer is poured and mixed with resin to the correct consistency (Figure 1). The mixture is then poured into a mold where it is left to set, an object is then placed inside, and more material is poured around the object until it is completely encapsulated (Figure 2). The mix is then place in a pressurized state-of-the-art oven and allowed to harden overnight.

When removed from the molds, the pieces are rough and jagged (Figure 3). Through a series of several operations of sawing, routing and sanding, the shape of the piece finally emerges (Figure 4). It is then hand polished to a shiny luster clean and packed (Figure 5).

Facts About Acrylic


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